Refitting a tensio to work with Wheel Analytics can be pretty easy. In this video we’ll refit a typical tool, this one imported from Asia but similar to tensiometers from a dozen or more manufacturers. This particular tool is well-constructed with a ball bearing pivot. The factory dial indicator is its weakness but we’ll replace it with a digital upgrade.

The indicator is released by loosening a single set screw on the back of the tool. With the indicator removed, the stem is measured. There are two common sizes — 9.5mm (3/8″) and 8mm (5/16″) — and this tool uses the latter. Mitutoyo 543-781B features an 8mm stem so it’s a direct replacement. Insert into the bore and secure with the same screw. Job done.

Compatible indicators are commonly available in most global markets or available direct from Islandix.

Published June 21, 2021